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produce the following styles of backpacks: (1) Settlement , (2) Dawson, and (3)

ID: 412615 • Letter: P

Question

produce the following styles of backpacks: (1) Settlement , (2) Dawson, and (3) Little America. Each backpack goes through four production stages: (1) cutting and coloring, (2) assembly, (3) finishing, (4) quality and packaging. The total number of hours available in each of these departments are 630, 600, 708, an d 135, respectively.

Each Settlement Backpack requires 0.7 hours of cutting and coloring, 0.5 hours of assembly, 1 hour of finishing, and 0.1 hours of quality and packaging. The corresponding numbers for each Dawson Backpack are 1 hour, 0.83 hours, 0.67 ho urs, and 0.25 hours, respectively. Likewise, the corresponding numbers for each Little America Backpack are 1 hour, 0.67 hours, 0.9 hours, and 0.4 hours, respectively.

The sales revenues for each type of backpack are as follows: Settlement $36.05, Dawson $ 39.50 , and Little America $43.30. The material costs are: Settlement $6.25, Dawson $7.50 , and Little America $8.50. The hourly cost of labor is $10 for cutting and coloring, $6 for assembly, $9 for finishing, and $8 for quality assurance and packaging.

Formulate an LP model

Explanation / Answer

In the given problem, the objective is profit maximization. We must decide on the product mix so that the company’s profit is maximized.

The decision variables for the LP are:

X1 = Number of bagpacks of Settlement Style

X2 = Number of bagpacks of Dawson Style

X3 = Number of bagpacks of Little America Style

The labour cost per unit of each style:

Settlement = (10*0.7)+(0.5*6)+(1*9)+(0.1*8) = $19.8/Unit

Dawson = (10*1)+(0.83*6)+(0.67*9)+(0.25*8)=$23.01/Unit

Little America = (10*1)+(0.67*6)+(0.9*9)+(0.4*8)=$25.32/Unit

Therefore, Total Cost/Unit of each style (Including Material Cost)

Settlement = (19.8+6.25) =$26.05 /Unit

Dawson=(23.01+7.50)=$30.51 /Unit

Little America= (25.32+8.50) = $33.82/Unit

Now, The Objective Function is :

Z= (36.05-26.05)X1+(39.50-30.51)X2+(43.30-33.82)X3

Subject to the following constraints:

Please note that these constraints are defined based on the maximum number of hours available for each of the four production stages: (1) cutting and coloring, (2) assembly, (3) finishing, (4) quality and packaging.

After forming the above described LP, MS Excel Solver could be used to get the values of X1, X2 and X3.( Which I suppose is not the scope of the question asked in this case)