An operations manager wants to determine the optimum (the least costly) arrangem
ID: 349282 • Letter: A
Question
An operations manager wants to determine the optimum (the least costly) arrangement of four work centers (A, B, C, and D) in four areas (I, II, III, and IV) on an existing shop floor. The handling/transportation cost is 50 +n cents per load per yard. The work flow matrix, distance matrix, and current process layout for this operation are as follow: Work Flow Matrix (Loads per Day) Distance Matrix (Yards) FromTo I FromTo A A - B 2 | C 120 +n B 5 - 2 C 12 0 - D | 20 15 1 10 Z II III IV 7 | 12 | 23 - 10 20 10 The reverse distances are the same. Current Process Layout " B | " C Y » Example: Handling/Transportation Cost 50¢ + ng = $0.50 + $0.45 = $0.95 per load per yard Work Flow from C to A = 20 +n= 20 + 45 = 65 loadsExplanation / Answer
(A)
Workflow between A and C = A-to-C + C-to-A = 12 + 20 + n = 12 + 20 + 48 = 80
(B)
Load x Yard = (5+2) x 7 + (12+68) x 12 + (20+8) x 23 + (0+2) x 10 + (15+5) x 20 + (10+7) x 10 = 2243
Cost per load x yard = $0.98
Total cost = 2243 x $0.98 = $2198.14
(C)
We assign the minimum distances to the flows having maximum work flows.
The optimal assignment becomes: A:II; B:IV; C:I; D:III
Load x Yard = (5+2) x 20 + (12+68) x 7 + (20+8) x 10 + (0+2) x 23 + (15+5) x 10 + (10+7) x 12 = 1430
Cost per load x yard = $0.98
Total cost = 1430 x $0.98 = $1401.4
Work flow between Dist. A C 80 7 A D 28 10 B D 20 10 C D 17 12 A B 7 20 B C 2 23Related Questions
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