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Let\'s pretend you are a junior buyer. Suppose that a make-buy decision is being

ID: 2580884 • Letter: L

Question

Let's pretend you are a junior buyer. Suppose that a make-buy decision is being made for an injection molded plastic part. In other words, do you make it yourself or do you outsource it to a supplier? The fixed costs of making this part are $200,000. The variable cost to make this part is $0.40. The lowest bid received from the pool of qualified suppliers is $0.75 per part. What is the break-even quantity? Hint: It is the point where the total cost to manufacture equals the total cost to purchase. The information below might also help. Please interpret your results. Meaning, what decision should you make based on if you need more or less than the break even quantity?

Explanation / Answer

Answer

If produced: Cost = $0.4 per unit + $200000
If purchased: Cost = $0.75 per unit

0.4x + 200000 = 0.75x
200000 = 0.75x – 0.4x
200000 = 0.35x
200000 / 0.35 = x
x = 571429 units (Approx)

--- If quantity is less than 571429 units, one should buy it and not produce it.

---If quantity is more than 571429 units, it should be self-produced and not bought from outside.

---Proving the above points with assumptions:

Case 1

Case 2

Case 3

If Units are less than BE units

If units are equal to BE Units

If units are more than BE Units

Units

500000

571429

600000

Variable Cost [Units x $0.4]

200000

228571.6

240000

Fixed Cost

200000

200000

200000

Total Cost if produced

400000

428571.6

440000

Purchase Cost [Units x $0.75]

375000

428571.75

450000

Decision

Purchase as purchase cost is lower

Break Even case, either buy or produce, cost is same

Produce, as cost to produce is less

If Units are….

Decision

< 571429 units

Purchase or Buy

equal to 571429 units

Either Buy or Produce

>571429 units

Produce

Case 1

Case 2

Case 3

If Units are less than BE units

If units are equal to BE Units

If units are more than BE Units

Units

500000

571429

600000

Variable Cost [Units x $0.4]

200000

228571.6

240000

Fixed Cost

200000

200000

200000

Total Cost if produced

400000

428571.6

440000

Purchase Cost [Units x $0.75]

375000

428571.75

450000

Decision

Purchase as purchase cost is lower

Break Even case, either buy or produce, cost is same

Produce, as cost to produce is less