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Sampling four pieces of precision-cut wire (to be used in computer assembly) eve

ID: 390145 • Letter: S

Question

Sampling four pieces of precision-cut wire (to be used in computer assembly) every hour for the past 24 hours has produced the following results:

Hour

x

R

Hour

x

R

1

3.25"

0.71"

13

3.11

0.85

2

3.10

1.18

14

2.83

1.31

3

3.22

1.43

15

3.12

1.06

4

3.39

1.26

16

2.84

0.50

5

3.07

1.17

17

2.86

1.43

6

2.86

0.32

18

2.74

1.29

7

3.05

0.53

19

3.41

1.61

8

2.65

1.13

20

2.89

1.09

9

3.02

0.71

21

2.65

1.08

10

2.85

1.33

22

3.28

0.46

11

2.83

1.17

23

2.94

1.58

12

2.97

0.40

24

2.64

0.97

Develop appropriate control limits and determine whether there is any cause for concern in the cutting process.

Hour

x

R

Hour

x

R

1

3.25"

0.71"

13

3.11

0.85

2

3.10

1.18

14

2.83

1.31

3

3.22

1.43

15

3.12

1.06

4

3.39

1.26

16

2.84

0.50

5

3.07

1.17

17

2.86

1.43

6

2.86

0.32

18

2.74

1.29

7

3.05

0.53

19

3.41

1.61

8

2.65

1.13

20

2.89

1.09

9

3.02

0.71

21

2.65

1.08

10

2.85

1.33

22

3.28

0.46

11

2.83

1.17

23

2.94

1.58

12

2.97

0.40

24

2.64

0.97

Explanation / Answer

Solution:

In order to compute the appropriate control limits of the X-bar chart and R chart, the mean X-bar and R-bar needs to be calculated first,

X-bar = Sum of X / Number of observations

X-bar = 71.57 / 24

X-bar = 2.982

R-bar = Sum of R / Number of observations

R-bar = 24.57 / 24

R-bar = 1.024

The Upper Control Limit (UCLx) and Lower Control Limit (LCLx) is calculated as,

UCLx = X-bar + (A2 x R-bar)

LCLx = X-bar - (A2 x R-bar)

The Upper Control Limit (UCLr) and Lower Control Limit (LCLr) is calculated as,

UCLr = D4 x R-bar

LCLr = D3 x R-bar

From the table of factors for computing 3 sigma control chart limits,

For n = 4 (4 pieces of precision cut wire)

A2 = 0.729

D4 = 2.282

D3 = 0

Putting these values in the above formula, we get,

UCLx = 2.982 + (0.729 x 1.024)

UCLx = 3.728

LCLx = 2.982 - (0.729 x 1.024)

LCLx = 2.236

UCLr = 2.282 x 1.024

UCLr = 2.337

LCLr = 0 x 1.024

LCLr = 0

Conclusion: There is no cause for concern in the cutting process. All the 24 observations in the X-bar chart and R-chart lies within the computed values of (UCLx, LCLx) in X-bar chart and within the computed values of (UCLr, LCLr) in R-bar chart.

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