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You make donuts where one donut needs 4 ounces of dough and 3 ounces of icing to

ID: 360278 • Letter: Y

Question

You make donuts where one donut needs 4 ounces of dough and 3 ounces of icing to complete

Calculate the Material Requirements Plan below.

The beginning inventory for each item has been given.

Hour

Beg. Inv.

1

2

3

4

5

6

7

8

Quantity

70

110

60

40

Donut

Lead Time = 1 hr

Lot Size of 60

Gross Requirements

Scheduled Receipts

Projected On-Hand

5

Net Requirements

Planned Order Receipts

Planned Order Releases

Dough

Lead Time = 1 hr

Lot Size of 165 ounces

Gross Requirements

Scheduled Receipts

Projected On-Hand

15

Net Requirements

Planned Order Receipts

Planned Order Releases

Icing

Lead Time = 1 hr

Lot-Size of 24 ounces

Gross Requirements

Scheduled Receipts

Projected On-Hand

65

Net Requirements

Planned Order Receipts

Planned Order Releases

Hour

Beg. Inv.

1

2

3

4

5

6

7

8

Quantity

70

110

60

40

Donut

Lead Time = 1 hr

Lot Size of 60

Gross Requirements

Scheduled Receipts

Projected On-Hand

5

Net Requirements

Planned Order Receipts

Planned Order Releases

Dough

Lead Time = 1 hr

Lot Size of 165 ounces

Gross Requirements

Scheduled Receipts

Projected On-Hand

15

Net Requirements

Planned Order Receipts

Planned Order Releases

Icing

Lead Time = 1 hr

Lot-Size of 24 ounces

Gross Requirements

Scheduled Receipts

Projected On-Hand

65

Net Requirements

Planned Order Receipts

Planned Order Releases

Explanation / Answer

The filled up table for MRP requirement of all three items are presented below . Please let me know should you have further query on same :

Item: Donut

                                                              Week

Lot size: 60

Lead time: 1 Hour

Beginning Inv

1

2

3

4

5

6

7

8

Gross Requirement

0

0

70

0

110

60

0

40

Scheduled receipt

0

0

0

0

0

0

0

0

Projected on hand

5

5

5

55

55

5

5

5

25

Net requirement

0

0

65

0

55

55

0

35

Planned order receipt

0

0

120

0

60

60

0

60

Planned order release

0

120

0

60

60

0

60

0

Item: Dough ( 1 Donut requires 4 ounces of Dough)

                                                              Week

Lot size: 165 ounce

Lead time:1 hour

Beginning Inventory

1

2

3

4

5

6

7

8

Gross Requirement

0

480

0

240

240

0

240

0

Scheduled receipt

0

0

0

0

0

0

0

0

Projected on hand

15

15

30

30

120

45

45

135

135

Net requirement

0

465

0

210

120

0

0

0

Planned order receipt

0

495

0

330

165

0

330

0

Planned order release

495

0

330

165

0

330

0

0

Item: Icing ( 1 Donut requires 3 ounces of Icing)

                                                              Week

Lot size: 24 ounce

Lead time: 1 hour

Beginning Inventory

1

2

3

4

5

6

7

8

Gross Requirement

0

360

0

180

180

0

180

Scheduled receipt

0

0

0

0

0

0

0

Projected on hand

65

65

17

17

5

17

17

5

Net requirement

0

295

0

163

175

0

163

Planned order receipt

0

312

0

168

192

0

168

Planned order release

312

168

192

168

Item: Donut

                                                              Week

Lot size: 60

Lead time: 1 Hour

Beginning Inv

1

2

3

4

5

6

7

8

Gross Requirement

0

0

70

0

110

60

0

40

Scheduled receipt

0

0

0

0

0

0

0

0

Projected on hand

5

5

5

55

55

5

5

5

25

Net requirement

0

0

65

0

55

55

0

35

Planned order receipt

0

0

120

0

60

60

0

60

Planned order release

0

120

0

60

60

0

60

0

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