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A very expensive metal product that requires four sequential steps to go from ra

ID: 3299280 • Letter: A

Question

A very expensive metal product that requires four sequential steps to go from raw material to finished product also is very difficult to produce to specification. Manufacture of this discrete product requires four sequential operations with each having a 5% scrap rate. Remember this is discrete manufacturing, thus if anything is wrong with a part from operation 1, it is culled and only the good parts move on to operation 2. The same process of inspection, removal of bad parts and then input to the next sequential operation happens for each of the operations. How many parts should Operation 1 start with in order to ship 6000 good parts?

Explanation / Answer

as OEE of process =(1-scrap rate)4 =(1-0.05)4 =0.8145

therefore required number of parts in the starting =6000/0.8145=~7367

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