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A process has two steps A and B. Two identical machines are operating in Step A

ID: 326962 • Letter: A

Question

A process has two steps A and B. Two identical machines are operating in Step A (A1 and A2), and one machine in Step B. Cycle times for A1, A2, and B are 17 hours. If the average time that an item spends in system is 6 hours, how many work-in-process inventories are in the process on average?

Answer is 0.35 +/- 0.02 but I need help getting there. I posted this the other day but it wasn't solved correctly to give me the right answer. I'll give the full amount of points to whoever can answer this correctly for me.

Explanation / Answer

Little’s law

WIP = Throughput (flow rate)* Lead Time (flow time/average time spent in the system)

STEP 1

Calculate throughput

station1(units per hour)

station 2(units per hour)

capacity of each station

= number of resources/processing time

0.118

0.059

capacity of the system

= capacity of bottle neck

0.059

flow rate

=Min(Demand, Capacity)

0.059

                             

Station 1 has 2 resources A1 and A2

Station 1, Capacity= 2/17 =0.118 units per hour

Station 2, Capacity= 1/17 =0.059 units per hour

Station 2 has the lowest capacity and is the bottleneck

The capacity of the system is determined by the capacity of the bottleneck

      The capacity of system =0.059 units per hour

Throughput rate = Min(Demand, Capacity)

Demand is not given. so we take the capacity of the system as the throughput

Throughput / flow rate = 0.059 units per hour   

STEP 2

Average time spent in the system(flow time or lead time) =    6 hrs                

Throughput flow rate            = 0.059 units per hour               

Work in process = Throughput * Lead Time   =0.059* 6 =     0.354    units

station1(units per hour)

station 2(units per hour)

capacity of each station

= number of resources/processing time

0.118

0.059

capacity of the system

= capacity of bottle neck

0.059

flow rate

=Min(Demand, Capacity)

0.059

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