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STAR Co. provides paper to smaller companies whose volumes are not large enough

ID: 2923389 • Letter: S

Question

STAR Co. provides paper to smaller companies whose volumes are not large enough to warrant dealing directly with the paper mill. STAR receives 100-feet-wide paper rolls from the mill and cuts the rolls into smaller rolls of widths 12, 15, and 30 feet. The demands for these widths vary from week to week. The following cutting patterns have been established:

Trim loss is the leftover paper from a pattern (e.g., for pattern 4, 2(12) + 1(15) + 2(30) = 99 feet used resulting in 100-99 = 1 foot of trim loss). Demands this week are 5,684 12-foot rolls, 1,720 15-foot rolls, and 3,240 30-foot rolls. Develop an all-integer model that will determine how many 100-foot rolls to cut into each of the five patterns in order to meet demand and minimize trim loss (leftover paper from a pattern).

Optimal Solution:

Number of: Pattern 12ft. 15ft. 30ft. Trim Loss 1 0 6 0 11 ft. 2 0 0 2 11 ft. 3 7 0 0 4 ft. 4 2 1 2 1 ft. 5 7 1 0 1 ft.

Explanation / Answer

Option 2 has trim loss of 4134 ft with 1 12 ft roll produced in excess meeting exactly the requirement for 15 & 30 ft rolls

While option 1 has a trim loss of 2213 ft however producing in excess 1 12 ft roll & 1071 15 ft rolls

Option 2 seems optimal unless the excess production is kept in stock anticipating another order to be fulfilled

100 ft. No.'s

12 ft.

15 ft.

30 ft.

Trim Loss

Requirement

5680

1720

3270

Pattern 1

0

0

0

0

0

Pattern 2

0

0

0

0

0

Pattern 3

0

0

0

0

0

Pattern 4

1635

1635

1635

3270

1635

Pattern 5

578

4046

1156

0

578

TOTAL

5681

2791

3270

2213

Excess

-1

-1071

100 ft. No.'s

12 ft.

15 ft.

30 ft.

Trim Loss

Requirement

5680

1720

3270

Pattern 1

17

0

85

0

187

Pattern 2

0

0

0

0

0

Pattern 3

578

4046

0

0

2312

Pattern 4

1635

1635

1635

3270

1635

Pattern 5

0

0

0

0

0

TOTAL

5681

1720

3270

4134

Excess

-1

0

0

Hope this will be helpful. Thanks and God Bless you:-) Thumbs up if this will helpful.

100 ft. No.'s

12 ft.

15 ft.

30 ft.

Trim Loss

Requirement

5680

1720

3270

Pattern 1

0

0

0

0

0

Pattern 2

0

0

0

0

0

Pattern 3

0

0

0

0

0

Pattern 4

1635

1635

1635

3270

1635

Pattern 5

578

4046

1156

0

578

TOTAL

5681

2791

3270

2213

Excess

-1

-1071