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J. Smythe, Inc., manufactures fine furniture. The company is deciding whether to

ID: 2773371 • Letter: J

Question

J. Smythe, Inc., manufactures fine furniture. The company is deciding whether to introduce a new mahogany dining room table set. The set will sell for $8,000, including a set of eight chairs. The company feels that sales will be 2,450, 2,600, 3,150, 3,000, and 2,750 sets per year for the next five years, respectively. Variable costs will amount to 47 percent of sales, and fixed costs are $1.98 million per year. The new dining room table sets will require inventory amounting to 8 percent of sales, produced and stockpiled in the year prior to sales. It is believed that the addition of the new table will cause a loss of sales of 650 dining room table sets per year of the oak tables the company produces. These tables sell for $5,300 and have variable costs of 42 percent of sales. The inventory for this oak table is also 8 percent of sales. J. Smythe currently has excess production capacity. If the company buys the necessary equipment today, it will cost $15 million. However, the excess production capacity means the company can produce the new table without buying the new equipment. The company controller has said that the current excess capacity will end in two years with current production. This means that if the company uses the current excess capacity for the new table, it will be forced to spend the $15 million in two years to accommodate the increased sales of its current products. In five years, the new equipment will have a market value of $3.9 million if purchased today, and $6.1 million if purchased in two years. The equipment is depreciated on a seven-year MACRS schedule. The company has a tax rate of 40 percent, and the required return for the project is 13 percent.

The table below shows the 7 year MACRS schedule

Table 8.3 MARCS Schedule

J. Smythe, Inc., manufactures fine furniture. The company is deciding whether to introduce a new mahogany dining room table set. The set will sell for $8,000, including a set of eight chairs. The company feels that sales will be 2,450, 2,600, 3,150, 3,000, and 2,750 sets per year for the next five years, respectively. Variable costs will amount to 47 percent of sales, and fixed costs are $1.98 million per year. The new dining room table sets will require inventory amounting to 8 percent of sales, produced and stockpiled in the year prior to sales. It is believed that the addition of the new table will cause a loss of sales of 650 dining room table sets per year of the oak tables the company produces. These tables sell for $5,300 and have variable costs of 42 percent of sales. The inventory for this oak table is also 8 percent of sales. J. Smythe currently has excess production capacity. If the company buys the necessary equipment today, it will cost $15 million. However, the excess production capacity means the company can produce the new table without buying the new equipment. The company controller has said that the current excess capacity will end in two years with current production. This means that if the company uses the current excess capacity for the new table, it will be forced to spend the $15 million in two years to accommodate the increased sales of its current products. In five years, the new equipment will have a market value of $3.9 million if purchased today, and $6.1 million if purchased in two years. The equipment is depreciated on a seven-year MACRS schedule. The company has a tax rate of 40 percent, and the required return for the project is 13 percent.

The table below shows the 7 year MACRS schedule

Explanation / Answer

NPV of purchasing machinery now -$ $ 2,484,876.47

NPV of using excess capacity and purchasing machinery after two years $ 6,177,718.16

Hence it is better to use the excess capacity to produce the new dining set now and purchase the machinery after two years.

Working

Scenario I

Cash Flows Associated with purchase of machinery immediately

Year 0

Year 1

Year 2

Year 3

Year 4

Year 5

Cost of Machine

-15000000

inc in inventory

-1292400

-1388400

-1740400

-1644400

-1484400

Net Cash inflows

3845940

4227540

5626740

5245140

4609140

Salvage Value = 3,900,000

Required Return c = 13%

NPV = -15,000,000 – 1,292,400 +3,845,940/1.13 – 1,388,400/1.13 + 4,227,540/1.13^2 – 1,740,400/1.13^2 +5,626,740/1.13^3 – 1,644,400/1.13^3 + 5,245,140/1.13^4 – 1,484,400/1.13^4 + 4,609,140/1.13^5 + 3,900,000/1.13^5

Using the discounting factors (1/(1+c)^n) from workings below

NPV = -15,000,000 – 1,292,400 +3,845,940 * 0.8850 – 1,388,400* 0.8850 + 4,227,540 * 0.7831 – 1,740,400* 0.7831 +5,626,740*0.6931 – 1,644,400*0.6931 + 5,245,140*0.6133 – 1,484,400*0.6133 + 4,609,140*0.5428 + 3,900,000*0.5428

NPV = -15,000,000 – 1,292,400+3403486.73-1228672.57+3310783.93-1362988.49+3899613.07-1139651.69+3216942.59-910410.32+2501656.53+2116763.75

NPV = - $ 2,484,876.47

Scenario II

Using excess capacity for 2 years and purchase machinery use the same for 3 years

Year 0

Year 1

Year 2

Year 3

Year 4

Year 5

Cost of Machine

-15000000

inc in inventory

-1292400

-1388400

-1740400

-1644400

-1484400

Net Cash inflows

5132040

6431640

5626740

5245140

4609140

Salvage Value = $ 6,100,000

Required rate of return c = 13%

NPV = – 1,292,400 +5,132,040 * 0.8850 – 1,388,400* 0.8850 + 6,431,640 * 0.7831 – 1,740,400* 0.7831 - -15,000,000 *0.7831 +5,626,740*0.6931 – 1,644,400*0.6931 + 5,245,140*0.6133 – 1,484,400*0.6133 + 4,609,140*0.5428 + 6,100,000*0.5428

NPV = -1,292,400 +4541628.32+5036917.53-1228672.57+3899613.07-1362988.49-10395752.40+3216942.59-1139651.69+2501656.53-910410.32+3310835.61

NPV = $ 6,177,718.16

Cash Flows in Scenario I

Year 0

Year 1

Year 2

Year 3

Year 4

Year 5

Expected sales in Units

2450

2600

3150

3000

2750

Price of each dining set

8000

8000

8000

8000

8000

Sales Value of New Dining Set

19600000

20800000

25200000

24000000

22000000

Variable Costs @ 47% of sales

9212000

9776000

11844000

11280000

10340000

Fixed Costs

1980000

1980000

1980000

1980000

1980000

Loss of contribution from Oak Sets

1998100

1998100

1998100

1998100

1998100

Depreciation (MARCS Value)

2143500

3673500

2623500

1873500

1339500

PBT

4266400

3372400

6754400

6868400

6342400

Tax @ 40%

1706560

1348960

2701760

2747360

2536960

PAT

2559840

2023440

4052640

4121040

3805440

Net Cash Flow (PAT + Depn (1-Tax)

3845940

4227540

5626740

5245140

4609140

Loss on Sale of Oak Sets due to introduction of new dining sets

No of Units

650

650

650

650

650

Sale Price

5300

5300

5300

5300

5300

Total Sales

3445000

3445000

3445000

3445000

3445000

Variable costs @ 42% of sales

1446900

1446900

1446900

1446900

1446900

Cash Flows in Scenario II

Year 0

Year 1

Year 2

Year 3

Year 4

Year 5

Expected sales in Units

2450

2600

3150

3000

2750

Price of each dining set

8000

8000

8000

8000

8000

Sales Value of New Dining Set

19600000

20800000

25200000

24000000

22000000

Variable Costs @ 47% of sales

9212000

9776000

11844000

11280000

10340000

Fixed Costs

1980000

1980000

1980000

1980000

1980000

Loss of contribution from Oak Sets

1998100

1998100

1998100

1998100

1998100

Depreciation (MARCS Value)

0

0

2143500

3673500

2623500

PBT

6409900

7045900

7234400

5068400

5058400

Tax @ 40%

2563960

2818360

2893760

2027360

2023360

PAT

3845940

4227540

4340640

3041040

3035040

Net Cash Flow (PAT + Depn (1-Tax)

5132040

6431640

5626740

5245140

4609140

Depreciation

Cost of New Machinery

15000000

MACRS Depreciation rate (%)

14.29

24.49

17.49

12.49

8.93

Depreciation

2143500

3673500

2623500

1873500

1339500

Net Change in Inventory

Year 0

Year 1

Year 2

Year 3

Year 4

Increase in inventory of new set

1568000

1664000

2016000

1920000

1760000

Decrease in inventory of Oak Set

275600

275600

275600

275600

275600

Net Change in Inventory

1292400

1388400

1740400

1644400

1484400

Discounting Factor

(1+c)n for c = 13% and n = 5 years

1.1300

1.2769

1.4429

1.6305

1.8424

1/(1+c)^

0.8850

0.7831

0.6931

0.6133

0.5428

Year 0

Year 1

Year 2

Year 3

Year 4

Year 5

Cost of Machine

-15000000

inc in inventory

-1292400

-1388400

-1740400

-1644400

-1484400

Net Cash inflows

3845940

4227540

5626740

5245140

4609140