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Birch Company normally produces and sells 45,000 units of RG-6 each month. The s

ID: 2578754 • Letter: B

Question

Birch Company normally produces and sells 45,000 units of RG-6 each month. The selling price is $30 per unit, variable costs are $10 per unit, fixed manufacturing overhead costs total $150,000 per month, and fixed selling costs total $46,000 per month.

Employment-contract strikes in the companies that purchase the bulk of the RG-6 units have caused Birch Company’s sales to temporarily drop to only 10,000 units per month. Birch Company estimates that the strikes will last for two months, after which time sales of RG-6 should return to normal. Due to the current low level of sales, Birch Company is thinking about closing down its own plant during the strike, which would reduce its fixed manufacturing overhead costs by $49,000 per month and its fixed selling costs by 10%. Start-up costs at the end of the shutdown period would total $15,000. Because Birch Company uses Lean Production methods, no inventories are on hand.

Required:

1. What is the financial advantage (disadvantage) if Birch closes its own plant for two months?

2. Should Birch close the plant for two months?

3. At what level of unit sales for the two-month period would Birch Company be indifferent between closing the plant or keeping it open?

Explanation / Answer

1. If Birch Company close the plant:

Advantage

Saving in Fixed Manufacturing Cost $49,000*2=$98,000

Saving in Fixed Selling Cost 10% * ($46,000*2)= $9,200

Disadvantage

Extra Cost at the end of period = $15,000

Contribution Loss= 2*20*10,000 = $4,00,000

Net Disadavantage = $400,000+$15,000-$98,000-$9,200= $ 307,800

2. If Plant Continues operating for 2 months

Selling Value = (10,000*2)*$30=$600,000

Variable Cost = (10,000*2)*$10 = 200,000

Contribution = Selling Value-Variable Cost

Contribution = $600,000-$200,000=$400,000

Fixed Manufacturing Cost=$150,000*2= $300,000

Fixed Selling Cost = $46,000*2= $92,000

Profit/(loss)=contribution-Fixed Manufacturing Cost-Fixed Selling Cost

Profit/(loss)=$400,000-$300,000-$92,000 = $8,000

If Plant shut down operating for 2 months:

Fixed Manufacturing Cost =$150,000*2 = $300,000

Saving in Fixed Manufacturing Cost $49,000*2=$98,000

Net Fixed Manufacturing Cost = $300,000-$98,000 = $202,000

Fixed Selling Cost = $92,000

Saving in Fixed Selling Cost 10% * ($46,000*2)= $9,200

Net Fixed Selling Cost = $82,800

Start-up costs at the end of the shutdown period = $15,000

Total Cost =$202,000+$82,800+$15000= $299,800

Profit on continues the plant is $8,000 and Loss on shut down the plant is $299,800

So, plant should be continues for 2 months

3. Indifferent between closing the plant or keeping it open

Total Cost if pant shut down =$202,000+$82,800+$15000= $299,800

so loss on plant open should be the same i.e. $299,800

for that Contibution - Fixed Manufacturing Cost - Fixed Selling Cost = - $299,800

Fixed Manufacturing Cost + Fixed Selling Cost = $300,000+$92000= $392,000

Contibution = $392,000 - $299,800 = $92,200

Contibution per Unit = selling price per unit - variable cost per unit

Contibution per Unit = $30 - $10 = $20

Selling unit at indifferent point = 92,200/20 = 4610 Units