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One end of the hollow aluminum shaft 120 cm (not 120 cm) long (Figure 2) is fixe

ID: 1718561 • Letter: O

Question

One end of the hollow aluminum shaft 120 cm (not 120 cm) long (Figure 2) is fixed, and the other end is connected to a gear with an outside diameter of d = 46 cm (not 40 cm) as shown. The gear is subjected to a tangential gear force of P = 42,446 N (not 45000 N). The shear modulus of the aluminum is G = 2 x 1010 Pa. What is the maximum shear stress in the shaft? (Use inner and outer shaft diameters provided on Figure 2) {Answer in MPa to 3 significant figures}.

40 cm diameter 120 cm D 7.5 cnm Do10 cm fixed F 45000 N

Explanation / Answer

Maximum shear stress can be calculated as

max = torsion + direct

torsion = T r / J

direct = 2*V/A

= shear stress

T = twisting moment

r = distance from center to stressed surface in the given position

J = Polar Moment of Inertia of an Area

V = Direct Shear force

A= Area

Here

T = F*d'/2 = 42446 * 0.23

T = 9762.58 N-m

r = Do/2 = 5 cm = 0.05 m

J = 3.14*(D4o - D4i) / 32  

J = 6.711*10-6 m4

torsion = 9762.58*0.05 / 6.711*10-6

torsion = 72.733*106 Pa = 72.733 MPa

A = 3.14* (Do2 - Di2) / 4 =3.436*10-3 m2

V = 42446 N

direct = 2*42446 / 3.436*10-3 = 24.706 MPa

max = torsion + direct =72.733+ 24.706

max = 97.439 MPa

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