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A toy manufacturing company has collected 10 periods of data for two of its toys

ID: 463188 • Letter: A

Question

A toy manufacturing company has collected 10 periods of data for two of its toys, X and Y. Using the two data sets as gross requirements data, construct MRP time-phased records. Using Excel spreadsheet, create four time-phased records, two for each data set. For one case, use a lot size of 220 units, and for the other use an order Quentin' equal to the total net requirements for the next two periods. In all four records, start with a beginning inventory' of 220 units and compute the average inventory' level held over the 10 periods. What do the results mean?|

Explanation / Answer

Period

Order

1

2

3

4

5

6

7

8

9

10

X

141

126

119

135

122

127

121

128

126

131

Y

147

163

160

102

80

90

86

99

97

159

A time phased MRP record for X

Period

1

2

3

4

5

6

7

8

9

10

Average Invetory Level

Demand

141

126

119

135

122

127

121

128

126

131

Available

79

173

54

139

17

110

209

81

175

44

108.1

MPS

220

220

220

220

220

On hand

220

MPS quantity

220

A time phased MRP record for Y

Period

1

2

3

4

5

6

7

8

9

10

Average Invetory Level

Demand

147

163

160

102

80

90

86

99

97

159

Available

73

130

190

88

8

138

52

173

76

137

106.5

MPS

220

220

220

220

220

On hand

220

MPS quantity

220

A time phased MRP record for X

Period

1

2

3

4

5

6

7

8

9

10

Average Invetory Level

Demand

141

126

119

135

122

127

121

128

126

131

Available

79

119

0

122

0

121

0

126

0

0

56.7

MPS

166

257

248

254

131

On hand

220

MPS quantity

net requirement for next two period

A time phased MRP record for Y

Period

1

2

3

4

5

6

7

8

9

10

Average Invetory Level

Demand

147

163

160

102

80

90

86

99

97

159

Available

73

160

0

80

0

86

0

97

0

0

49.6

MPS

250

182

176

196

159

On hand

220

MPS quantity

net requirement for next two period

Period

Order

1

2

3

4

5

6

7

8

9

10

X

141

126

119

135

122

127

121

128

126

131

Y

147

163

160

102

80

90

86

99

97

159

A time phased MRP record for X

Period

1

2

3

4

5

6

7

8

9

10

Average Invetory Level

Demand

141

126

119

135

122

127

121

128

126

131

Available

79

173

54

139

17

110

209

81

175

44

108.1

MPS

220

220

220

220

220

On hand

220

MPS quantity

220

A time phased MRP record for Y

Period

1

2

3

4

5

6

7

8

9

10

Average Invetory Level

Demand

147

163

160

102

80

90

86

99

97

159

Available

73

130

190

88

8

138

52

173

76

137

106.5

MPS

220

220

220

220

220

On hand

220

MPS quantity

220

A time phased MRP record for X

Period

1

2

3

4

5

6

7

8

9

10

Average Invetory Level

Demand

141

126

119

135

122

127

121

128

126

131

Available

79

119

0

122

0

121

0

126

0

0

56.7

MPS

166

257

248

254

131

On hand

220

MPS quantity

net requirement for next two period

A time phased MRP record for Y

Period

1

2

3

4

5

6

7

8

9

10

Average Invetory Level

Demand

147

163

160

102

80

90

86

99

97

159

Available

73

160

0

80

0

86

0

97

0

0

49.6

MPS

250

182

176

196

159

On hand

220

MPS quantity

net requirement for next two period

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