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Below is the Bill of Materials (BOM) and Master Production Schedule (MPS) for a

ID: 452993 • Letter: B

Question

Below is the Bill of Materials (BOM) and Master Production Schedule (MPS) for a chair. The number in the parenthesis indicates the quantity needed and the lead time is shown in weeks.

Week

1

2

3

4

5

6

7

8

Quantity Needed

0

0

0

35

75

65

80

85

Determine the timing of the Planned Receipts and Planned Order Releases for the leg assemblies assuming Scheduled receipts of 30 units in week 1 and a Projected On-hand Inventory on 40 units. Assume an Economic Order Quantity lot sizing rule where the EOQ is 100.

Item: Leg Assembly                                                        Lot Size: EOQ = 100

Description:                                                                       Lead Time: 2 week

Week

1

2

3

4

5

6

7

8

Gross Requirements

Scheduled

Receipts

Projected

Available Balance

Net

Requirements

Planned

Receipts

Planned Order

Releases

Week

1

2

3

4

5

6

7

8

Quantity Needed

0

0

0

35

75

65

80

85

Explanation / Answer

Item: Leg Assembly                                                        Lot Size: EOQ = 100

Description:                                                                       Lead Time: 2 week

Week

1

2

3

4

5

6

7

8

Gross Requirements

35

75

65

80

85

Scheduled

Receipts

30

Projected

Available Balance

40

70

70

70

65

65

85

85

Net

Requirements

0

0

0

80

Planned

Receipts

105

165

Planned Order

Releases

105

165

Item: Leg Assembly                                                        Lot Size: EOQ = 100

Description:                                                                       Lead Time: 2 week

Week

1

2

3

4

5

6

7

8

Gross Requirements

35

75

65

80

85

Scheduled

Receipts

30

Projected

Available Balance

40

70

70

70

65

65

85

85

Net

Requirements

0

0

0

80

Planned

Receipts

105

165

Planned Order

Releases

105

165

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