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1a. Master Production Scheduling: complete the following table and answer the fo

ID: 451876 • Letter: 1

Question

1a. Master Production Scheduling: complete the following table and answer the following questions.

safety Stock = 0

Master Production Schedule

Beginning Inventory =

60

weeks

1

2

3

4

5

6

7

8

Forecast Orders

15

15

15

15

15

15

15

15

Actual Orders

17

20

16

15

15

5

5

Projected Inventory

MPS

Available to Promise

Order quantity lots of 10

Order Lead time = 3 week

1b. Customer calls in on the beginning of week 1 requesting to place an order for 10 units in week 2, What is your response?

1c. What is the relationship of the MPS to the Marketing and Production departments (functions). What does the MPS provide each department?

Having a hard time with this one, would love some help! Thanks!

safety Stock = 0

Master Production Schedule

Beginning Inventory =

60

weeks

1

2

3

4

5

6

7

8

Forecast Orders

15

15

15

15

15

15

15

15

Actual Orders

17

20

16

15

15

5

5

Projected Inventory

MPS

Available to Promise

Order quantity lots of 10

Order Lead time = 3 week

1b. Customer calls in on the beginning of week 1 requesting to place an order for 10 units in week 2, What is your response?

1c. What is the relationship of the MPS to the Marketing and Production departments (functions). What does the MPS provide each department?

Explanation / Answer

1c:

MPS acts as an important linkage between the planning processes which inturn interlinks maketing, sales and production functions. With the help of this schedule, one can know the requirements for the individual end items by date and quantity. This schedule forms a very unique part of the company’s sales program which deals with the planned response to the demands of the market, which relates to companies marketing strategy to increase or decrease sales of the product based on the inventory availability

It is also useful as this schedule provides the production, planning, purchasing & top management, the most needed information required for planning and control of the whole manufacturing process or the operation.

Master production scheduling plays an important role in the balancing of demand with the supply i.e. satisfying customers according to the limits of the factory and the supplier’s base. MPS is used to know the number of the items that are to be produced, the planned inventories of raw materials, finished products and parts etc. MPS tells the company what is to be made or produced and also refers to the time in which this production of the products is to be completed.

One important point is, MPS can be linked only with the final products.

1b. You cannot promise the customer 10 units by 5th week as the order is to be placed in 2nd week(3 weeks of lead time to be considered), but you can deliver the customer in the 6th week as per the MPS provided no other order is taken to be delivered in 6th week or taken in 3 rd week.

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