Munson Manufacturing, in Gainesville, Florida, wants to arrange its four work ce
ID: 431859 • Letter: M
Question
Munson Manufacturing, in Gainesville, Florida, wants to arrange its four work centers so as to minimize interdepartmental parts handling costs. The flows and existing facility layout are shown in the figures below. Figure 1. Parts Moved Between Work Centers 450 600 225 75 350 750 Figure 2. Existing Layout A. 30' -30-_-1-30- a) For the existing layout, the cumulative "load x distance" or "movement cost96000 feet (enter your response as a whole number). Based on the flows shown in the matrix, one should expect that the centers A and B will be next to each other as they have the highest number of moves between each other. Based on the flows shown in the matrix, one should expect that centers C and D will be next to each other as they have the second highest number of moves between each other. b) The aim is to improve the layout so that the total "movement cost" can be reduced. Functional locations for A and D have been fixed. In the improved layout, the work center that should be located between them is: The cumulative distance based on the overall movement of parts between work centers for this layout 82,500 feet (enter your response as a whole number).Explanation / Answer
Step-1: Calculate the load distance of current layout:
A to B: 30 x 450 = 13,500
A to C: 60 x 600 = 36,000
A to D: 90 x 75 = 6,750
B to A: 30 x 350 = 10,500
B to C: 30 x 225 = 6,750
C to D: 30 x 750 = 22,500
The total movement sum of all movement is 96,000
Highest flow is between A and C, they A should be placed near C.
Second highest is between C and D thus C should be placed near D.
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Cost for improved layout
A to B: 30 x 450 = 13,500
A to C: 30 x 600 = 18,000
A to D: 60 x 75 = 4,500
B to A: 30 x 350 = 10,500
B to C: 60 x 225 = 13,500
C to D: 30 x 750 = 22,500
The total movement sum of all movement is 82500.
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