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PLEASE HELP ME SOLVE THIS PROBLEM!! :( Problem 8 Question Help * Up, Up, and Awa

ID: 424462 • Letter: P

Question

PLEASE HELP ME SOLVE THIS PROBLEM!! :(

Problem 8 Question Help * Up, Up, and Away is a producer of kites and wind socks. Relevant data on the bottleneck operation in the shop for the upcoming fiscal year are given in the following table Item Demand forecast Lot size Standard processing ti Standard setup time Wind Socks 15,000 unitslyear 70 units 0.8 hourlunit 4.0 hours/lot Kites 32,000 units/year 25 units 0.3 hourlunit ime The shop works two shifts per day, 8 hours per shift, 180 days per year. Currently, the company operates four machines, and desires a 25 percent capacity cushion. How many machines should be purchased to meet the upcoming year's demand without resorting to any short-term capacity solutions? The number of additional machines required is(Enter your response rounded up to the next whole number.)

Explanation / Answer

Given:

No. of Shifts: 2

No. of hours per shift: 8 hours

No of days per year: 180 days

8 hours for 1 shift and 16 hours for two shifts per day

16*180= 2880 hours in an year

Total No. of hours worked = 2880

Applying 25% cushion capacity, 2880- (0.25*2880)= 2160 hours

Kites Wind Socks

Lots Required 32000/25= 1280 15000/70= 214.285

Time to Setup 1280*3= 3840 214.285*4=857.14

Time to process 32000*0.3=9600 15000*0.8=12000

Total Time Required 9600+3840= 13440 12000+857.14=12857.14

Total of both KItes and wind socks= 13440+12857.14= 26,297.14

Total Machines required= 26,297.14/2160= 12.17= 12 machines

There are already 4 machines hence 12-4= 8 additional machines required

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