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Problem 3: MRP Based on the BOM tree below and associated table of information f

ID: 421286 • Letter: P

Question

Problem 3: MRP Based on the BOM tree below and associated table of information from the ERP database, compute the MRP [PN 1000, 2000, 3003, and 3004 only.] based on a requirement for 100 units of PN 1000 in week 10. No other products share the same pert numbers and there are no requirements prior to week 10. There are no scheduled receipts during this period. There are no tetbook definition of On Hand Inventory and Safety Stock. Order policy is LOT FOR LOT on all PN. 20 points allocations. NOTE: Use the PN 1000 PN Safety Stock On Hand 20 70 3001 003 PN 2000 3001 PN 3000 120 PN 3003 PN 3004 Numbers in parenthesis indicate QTY required per parent unit

Explanation / Answer

Problem 3 : MRP

MPS for End-Product PN 1000:

Week number

0

1

2

3

4

5

6

7

8

9

10

Quantity

0

0

0

0

0

0

0

0

0

0

100

Item PN 1000

OH =25

LT=1

SS=0

Q=LFL

Gross reqmts.

0

0

0

0

0

0

0

0

0

0

100

Scheduled receipts

0

0

0

0

0

0

0

0

0

0

0

Projected on hand

25

25

25

25

25

25

25

25

25

25

25

Net reqmts.

0

0

0

0

0

0

0

0

0

0

75

Planned-order receipts

0

0

0

0

0

0

0

0

0

0

75

Planned-order releases

0

0

0

0

0

0

0

0

0

75

0

Item PN 2000

OH =90

LT=2

SS=40

Q=LFL

Gross reqmts.

0

0

0

0

0

0

0

0

0

300

0

Scheduled receipts

0

0

0

0

0

0

0

0

0

0

0

Projected on hand

90

90

90

90

90

90

90

90

90

90

40

Net reqmts.

0

0

0

0

0

0

0

0

0

210

0

Planned-order receipts

0

0

0

0

0

0

0

0

0

250

0

Planned-order releases

0

0

0

0

0

0

0

250

0

0

0

Item PN 3003

OH =120

LT=1

SS=20

Q=LFL

Gross reqmts.

0

0

0

0

0

0

0

500

0

0

0

Scheduled receipts

0

0

0

0

0

0

0

0

0

0

0

Projected on hand

120

120

120

120

120

120

120

120

20

20

20

Net reqmts.

0

0

0

0

0

0

0

380

0

0

0

Planned-order receipts

0

0

0

0

0

0

0

400

0

0

0

Planned-order releases

0

0

0

0

0

0

400

0

0

0

0

Item PN 3004

OH =580

LT=3

SS=30

Q=LFL

Gross reqmts.

0

0

0

0

0

0

0

750

0

0

0

Scheduled receipts

0

0

0

0

0

0

0

0

0

0

0

Projected on hand

580

580

580

580

580

580

580

580

30

30

30

Net reqmts.

0

0

0

0

0

0

0

170

0

0

0

Planned-order receipts

0

0

0

0

0

0

0

200

0

0

0

Planned-order releases

0

0

0

0

200

0

0

0

0

0

0

Formula:

Net requirements = Gross requirements – On hand inventory – Scheduled receipts.

Week number

0

1

2

3

4

5

6

7

8

9

10

Quantity

0

0

0

0

0

0

0

0

0

0

100

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