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6.16 Boston Electric Generators has been getting many complaints from its major

ID: 403942 • Letter: 6

Question


6.16 Boston Electric Generators has been getting many



complaints from its major customer, Home Station, about the quality

of its shipments of home generators. Daniel Shimshak, the plant

manager, is alarmed that a customer is providing him with the only

information the company has on shipment quality. He decides to

collect information on defective shipments through a form he has

asked his drivers to complete on arrival at customers%u2019 stores. The

forms for the first 279 shipments have been turned in. They show

the following over the past 8 weeks:

No. of


Ship-


Reason for Defective Shipment


Week


No. of


Shipments


ments


with


Defects


Incorrect


Bill of


Lading


Incorrect


Truckload


Damaged


Product


Trucks


Late


1 23 5 2 2 1


2 31 8 1 4 1 2


3 28 6 2 3 1


4 37 11 4 4 1 2


5 35 10 3 4 2 1


6 40 14 5 6 3


7 41 12 3 5 3 1


8 44 15 4 7 2 2

Even though Daniel increased his capacity by adding more workers


to his normal contingent of 30, he knew that for many weeks he


exceeded his regular output of 30 shipments per week. A review of


his turnover over the past 8 weeks shows the following:

No. of


New Hires


No. of


Terminations


Total No. of


Workers



1 1 0 30


2 2 1 31


3 3 2 32


4 2 0 34


5 2 2 34


6 2 4 32


7 4 1 35


8 3 2 36

a) Develop a scatter diagram using total number of shipments and


number of defective shipments. Does there appear to be any relationship?


b) Develop a scatter diagram using the variable %u201Cturnover%u201D (number


of new hires plus number of terminations) and the number of


defective shipments. Does the diagram depict a relationship


between the two variables?


c) Develop a Pareto chart for the type of defects that have occurred.


d) Draw a fish-bone chart showing the possible causes of the defective


shipments.



Explanation / Answer