Briefly describe a carousel and how they are typically used in warehouse automat
ID: 373362 • Letter: B
Question
Briefly describe a carousel and how they are typically used in warehouse automation.
There are two distinct types of carousel storage units. Horizontal storage carousels rotate and store product in a horizontal plane. Vertical storage carousels rotate and store product in a vertical plane. A third type of system, called a Vertical Lift Module (VLM) or “Shuttle”, looks similar to a vertical carousel and stores product in a vertical plane but has distinct differences and productivity advantages not found in carousels.
The primary advantages all of these systems are built-in position sensing controls that present a specific storage bin or shelf to the operator on demand and elimination of non-value added worker travel time in the item selection and stock put-away process. Carousels and shuttles can be controlled manually by an operator, but they provide the greatest productivity gains when coupled with batching software and hardware that presents order selection cartons, totes or kits to the operator and automatically interfaces with the carousel movement; software that automatically locates and advances the next product to be picked to the carousel operator workstation; picking displays that tell the operator how much to pick of each item and put displays that tell the operator how many of each item to place into each kit or container.
Name a disadvantage to using automation
High initial costs prevent many warehouse operators from implementing automated systems, Warehouse layouts and processes need to be changed to accommodate the new machinery and systems, New skills and expertise are required to implement and maintain the systems, Breakdowns can be very costly in terms of repair costs and downtime, With a highly-automated warehouse, a software glitch could cause the whole operation to stop.
Explanation / Answer
Briefly describe a carousel and how they are typically used in warehouse automation.
Name a disadvantage to using automation?
Which warehouse is more efficient?
Warehouse
Labor
(hrs x 103)
Capital ($M)
Annual pick lines (M)
A
70
0.6
5
B
80
0.7
10
C
100
1.0
20
Question 1 options:
Warehouse A
Warehouse B
Warehouse C
Briefly describe A-Frames found in warehouses and how it is used.
Warehouse
Labor
(hrs x 103)
Capital ($M)
Annual pick lines (M)
A
70
0.6
5
B
80
0.7
10
C
100
1.0
20
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