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The three-station work cell at Pullman Mfg., Inc. is illustrated in the figure b

ID: 362523 • Letter: T

Question

The three-station work cell at Pullman Mfg., Inc. is illustrated in the figure below. It has two machines at station 1 in parallel (i.e., the product needs to go through only one of the two machines before proceeding to station 2).

a) The throughput time is _____ minutes (enter your response as a whole number).

b) The bottleneck time of this work cell is ____ minutes per unit (enter your response as a whole number).

c) ______is the bottleneck station.

d) If the firm operates 11 hours per day, 6 days per week, the weekly capacity of this work cell is ____ units (enter your response as a wholenumber).

30 min/unit Station 1 Machine A Station 2 3 min/unit Station 1 Machine B 5 min/unit 30 min/unit

Explanation / Answer

a) Throughput time is time required to pass through the process = 30+3+5 = 38min

b) Bottleneck time is (30/2) = 15 min per unit

c) Station 1 is the bottleneck point due to high cycle time

d) Total time in a week in minutes = 6*11*60 = 3960 minutes

Bottleneck time = 15minutes

Capacity = Total time/Bottleneck station time = 3960/15 = 264 units

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