Traditional vs. Cellular Manufacturing Required: 1. Calculate the time required
ID: 335734 • Letter: T
Question
Traditional vs. Cellular Manufacturing
Required:
1. Calculate the time required to produce a batch of 12 bottles using a batch processing departmental structure.
minutes
2. Calculate the time to process 12 units using cellular manufacturing.
minutes
3. How much manufacturing time will the cellular manufacturing structure save for a batch of 12 units? Round the answer to nearest cent.
minutes per unit
4. How many units can the cell produce per hour, assuming the cell is producing on a continuous basis?.
units per hour
5. The minimum unit production time for any process within the cell must be 5 minutes. Thus, ways must be found to reduce the processing time for all four processes to 5 minutes or less. Process and product redesign are possible ways to reduce the times.
12 minutes 7 minutes Wait time 14 minutes Move and wait time 15 minutes Mixing eating Move and wait time 30 minutes 6 minutes 5 minutes Move and wait time 25 minutes Encapsulating BottlingExplanation / Answer
Answer 1 : 114 Minutes
Refer the below table that shows the total time duration for making a batch of 12 units with the departmental structure. In this we need to add all the time duration of each process and the waiting time between the processes, as shown below.
Answer 2: 30 minutes.
Refer the below table that shows the total time duration for making a batch of 12 units with the cellular manufacturing structure. In this we need to add all the time duration of each processes only and no waiting time between the processes, as shown below.
Answer 3: 84 Minutes
The time saving by cellular manufacturing time with departmental structure process is = 84 minutes
Time save = Duration of Departmental structure - Duration of Cellular Manufacturing process
= 114 minutes - 30 minutes
= 84 minutes....Answer
Answer 4:
Number of units the cell produce per hour, assuming the cell is producing on a continuous basis are as
Answer 5: Process improvements for lead times and process redesigns for lead time reductions, are the possible options to reduce the lead time of the process to 5 minutes or less. Generally products are not explore for redesigning to suit the process lead times.
Time duration for making a batch of 12 units at Departmental structure is as below Waiting Time Mixing Process time Move & Wait Time Heating Process time Move & Wait Time Encapsulating Time Move & Wait Time Bottling Time Total Time (Minutes) 14 12 15 7 30 6 25 5 114Related Questions
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