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Table 9-1 shows weld patterns, and relevant information for calculating stresses

ID: 2996617 • Letter: T

Question

Table 9-1 shows weld patterns, and relevant information for calculating stresses in torsion. Compare welds 2,4 and 5. Let b = d, and let the total throat area of each weld be the same (i.e. if the size of weld 5 is ho, then the size of weld 2 is 2 hQ, and the size of weld 4/3 h0). Which weld will have the highest max stress for a given torque T? Weld 2 has higher max stress than the others Weld 4 has higher max stress than the others Weld 5 has higher max stress than the others They all have the same max stress None of the above

Explanation / Answer

We know

Shear stress = T*a/J

Where a is distance from centroid to maximum shear stress location ( largest distance from the centroid)

1)

A1 = A5

0.707*h1*d = 1.414*2*d*h0

h1 = 4*h0

J = d^3/12

a = d/2

Shear stress = 6*T/d^2

2)

h2 = 2*h0

J = (2/3)*d^3

a = d/2

Shear Stress = 0.75*T/d^2

3)

0.707*h3*2*d = 1.414*2*d*h0

h3 = 2*h0

J = (5/12)*d^3

a = 3/4*d

Shear stress = 1.8*T/d^2

4)

h4 = (4/3)*h0

J = (11/12)*d^3

a = 2/3*d

Shear stress = 0.727*T/d^2

5)

h5 = h0

J = (4/3)*d^3

a = d/2

Shear stress = 0.375*T/d^2

Therefore

Weld 2 has Shear stress of 0.75*T/d^2

Weld 4 has Shear stress of 0.727*T/d^2

Weld 5 has Shear stress of 0.375*T/d^2

Therefore OPTION A