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. A proposal to manufacture 5000 t/yr. of a halogenated organic intermediate is

ID: 2771415 • Letter: #

Question

. A proposal to manufacture 5000 t/yr. of a halogenated organic intermediate is set out below:

            Estimated total capital cost                            $1,200,000

            Construction time                                           2 years

            Working capital                                               20% of FCI

            Operating cost (exc. depreciation)                 $40 per ton

            Revenue from sales                                         $200 per ton

            Plant life                                                          10 years

            Salvage value                                                   $100,000

            Land value                                                       $100,000

            Income tax rate                                                50%

Operating cost at reduce capacity is expressed as follows:

                                                -0.5

OC = $40* (Capacity/5000)

Time         Market forecast (t/yr)

1982                    1500

1983                    1600

1984                    1700

1985                    1900

1986                    2500

1987                    3400

1988                    4700

1989                    5100

1990                    5300

1991                    4700

1992                    4000

1993                    2000

1994 on               0.

            Assuming that the intermediate is storable for a maximum of one year, would you recommend proceeding with the proposal? Justify your answer. Analyze the cash flow position. Take present time to be end of 1981.

Explanation / Answer

Estimated Total Capacity

5000 t/yr

operating cost

$ 40 / ton

Revenue

$ 200/ton

Plant Life

10 years

Salvage Value

$100000

Land Value

$100000

Income Tax Rate

50%

Operating Cost at reduced

capacity

-0.5 OC

oc

$40(Capacity/5000)

Calculation of Cash Flows

1982

1983

1984

1985

1986

1987

1988

1989

1990

1991

Forecast Sales in tonnes

1500

1600

1700

1900

2500

3400

4700

5100

5300

4700

Production In tonnes

1500

1600

1700

1900

2500

3400

5000

5000

5000

4700

SP

200

200

200

200

200

200

200

200

200

200

Sales Value

300000

320000

340000

380000

500000

680000

940000

1020000

1040000

940000

Operating Cost

40

40

40

40

40

40

40

40

40

40

Operating Cost

60000

64000

68000

76000

100000

136000

188000

204000

212000

188000

Operating cost at reduced capacity

30000

32000

34000

38000

50000

68000

0

0

0

94000

Total Cash Flows

210000

224000

238000

266000

350000

476000

752000

816000

848000

658000

Tax

105000

112000

119000

133000

175000

238000

376000

408000

414000

329000

Net Cash Flow

105000

112000

119000

133000

175000

238000

376000

408000

414000

329000

Salvage Value

100000

Land Value

100000

Working Capital (20% of FCI)

240000

Net Cash Flow

105000

112000

119000

133000

175000

238000

376000

408000

414000

769000

Total Cash Flows

--14,40,000

105000

112000

119000

133000

175000

238000

376000

408000

414000

769000

Internal Rate of return is calculated in Excel using IRR function = 10%

However the same can be calculated using the below formula

Initial Investment = Cash Flow for Year 1/1 +r + Cash Flow Year 2 /(1+r)^2 +…..+ (Cash Flow Year 10+ Salvage value+Land Value +WC)/1+r^10

The following points should be taken into account for the above table (calculated in EXCEL)

The Desirability of the project can be calculated as

Desirability Ratio =   Sum of Discounted Cash Flows / Initial Investment

Sum of Discounted Cash Flows = 105000/1.10+112000/1.1^2 + 119000/1.1^3 + 133000/1.1^4 +175000/1.1^5 +238000/1.1^6 +376000/1.1^7+408000/1.1^8+414000/1.1^9 + 769000/1.1^10

= 95454.55+92561.98+89406.46+90840.79+108661.20+134344.80+192947.50+190335+175576.40+296482.80

= 1,466,611

Initial Cash Flow = 1,200,000 + 1200,000*.2 (for working capital)

                              = 1,200,000 + 240,000

                              = 1,440,000

Project Desirability Ratio = 1,466,611/1,440,000 = 1.01848

As the project desirability ratio is above 1, the project is recommended for implementation

Estimated Total Capacity

5000 t/yr

operating cost

$ 40 / ton

Revenue

$ 200/ton

Plant Life

10 years

Salvage Value

$100000

Land Value

$100000

Income Tax Rate

50%

Operating Cost at reduced

capacity

-0.5 OC

oc

$40(Capacity/5000)