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Glocker Company makes three products in a single facility. These products have t

ID: 2591826 • Letter: G

Question

Glocker Company makes three products in a single facility. These products have the following unit product costs $34.90 $ 51.40 $ 57.80 $ 22.30 $ 24.90 $ 15.70 Direct materials Direct labor Variable manufacturing overhead $ 2.10 $ 1.50 $ 1.40 Fixed manufacturing overhead 12.00 7.60 8.20 Unit product cost $71.30 $85.40 $83.10 Additional data concerning these products are listed below. Mixing minutes per unit Selling price per unit Variable selling cost per unit Monthly demand in units 0.40 $ 79.00 $101.40 $ 94.90 $ 2.70 3.20 3.00 2,200 1.30 1.10 2,900 4,200 The mixing machines are potentially the constraint in the production facility. A total of 9,170 minutes are available per month on these machines. Direct labor is a variable cost in this company Required a. How many minutes of mixing machine time would be required to satisfy demand for all three products? Total minutes required b. How much of each product should be produced to maximize net operating income? (Round your intermediate calculations to 2 decimal places and final answers to the nearest whole number.) Optimal production c. Up to how much should the company be willing to pay for one additional hour of mixing machine time if the company has made the best use of the existing mixing machine capacity? (Round your answer to 2 decimal places.) Maximum amount

Explanation / Answer

Glocker Company

Products

A

B

C

Total

monthly demand in units

2,900

4,200

2,200

9,300

mixing minutes per unit

1.30

1.10

0.40

total mixing minutes needed

3,770

4,620

880

9,270

Hence, 9,270 minutes of mixing machine time is needed to satisfy demand for all three products.

Since product C is ranked higher in terms of contribution margin per minute, the limited available 9,170 minutes per month are to be allocated to products as follows,

Product C-

Number of units                      2,200

Minutes needed                      880 (@ 0.40 minutes per unit)

Available minutes                  9,170

Remaining minutes for products A and B = 9,170 – 880 = 8,290

The product with second ranking is B

Available minutes                  8,290

Number of units                      4,200

Minutes needed                      4,620 (4,200 x 1.10 minutes)

Remaining minutes                 3,670

The product with least ranking is A

Available minutes                  3,670

Number of units                      2,900

Minutes needed                      3,770 (2,900 x 1.30 minute)

Remaining/(shortage) minutes           (100)

Since the available minutes are in shortage,

The number of units of product A that can be produced with 3,670 minutes is 2,823 units (3,670 minutes/1.30 minute).

Hence the optimal product mix is,

optimal production

A

B

C

2,823 units

4,200 units

2,200 units

Determination of contribution margin per unit and per minute:

Products

A

B

C

selling price

$79.00

$101.40

$94.90

Direct materials

$34.90

$51.40

$57.80

Direct labor

$22.30

$24.90

$15.70

Variable overhead

$2.10

$1.50

$1.40

Variable selling cost

$2.70

$3.20

$3.00

Total variable cost per unit

$62

$81

$77.90

Contribution margin per unit

$17

$20.40

$17

mixing minutes per unit

$1.30

$1.10

$0.40

Contribution margin per minute

$13.08

$18.55

$42.50

Ranking

III

II

I

Note: Contribution margin per unit = (contribution margin per unit)/number of mixing minutes per unit

Since the mixing minutes are in shortage for product A, the contribution margin per minute of product A becomes the amount the company should be willing to pay for additional hour of mixing machine time.

The contribution margin per minute for product A $13.08

An additional hour (60 minutes) requires $13.08 x 60 = $784.80

Hence, the company should be willing to pay $784.80 for an additional hour of mixing machine time.

Maximum amount      $784.80

Products

A

B

C

Total

monthly demand in units

2,900

4,200

2,200

9,300

mixing minutes per unit

1.30

1.10

0.40

total mixing minutes needed

3,770

4,620

880

9,270

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