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Hickory Grill Company manufactures two types of cooking grills: The Gas Cooker a

ID: 2567962 • Letter: H

Question

Hickory Grill Company manufactures two types of cooking grills: The Gas Cooker and the Charcoal Smoker. The Cooker is a premium product sold to upscale outdoor shops; the Smoker is sold at major discount stores. Following information is pertaining to the manufacturing costs for the month of January:

                                                        Gas Cooker                  Charcoal Smoker

Units                                                  2,000                                8,000

Number of batches                             50                                      20

Number of batch moves 180                                    100

Direct materials $72,000                          $128,000

Direct Labor                                     $44,000                          $56,000

Details of manufacturing overhead for the month of January consisted of:

Activity                                                         Cost                Cost Driver

Materials acquisition& inspection $70,000         Direct materials cost

Materials movement 19,600         Number of batch moves

Scheduling 43,400         Number of batch

Total $133,000

In addition, the facility level costs (plant maintenance, rent and supervisory salaries) for the month was $17,000.

Assuming that all the manufacturing overhead, using the conventional method, is assigned on the basis of number of units produced. For the month of January, what is the total cost of manufacturing the Gas Cooker? And the Charcoal Smoker?

Assuming that all manufacturing overhead is assigned on the basis of activity-based costing. For the month of January, what is the total cost of manufacturing the Gas Cooker? And the Charcoal Smoker? The controller has suggested that the facility-level costs can still be allocated using the number of units produced.

What is the per unit cost of Gas Cooker and Charcoal Smoker under the conventional and the activity-based costing method? Explain why the per unit cost changed under the two costing methods. Which method will you recommend to the management of Hickory Grill Company?

Hickory Farm operates in a competitive market and prices its product with a 25% markup over cost, determined using the conventional method. Assuming that the Hickory is still operating within the relevant range, what will be the impact of selling additional 1,000 units of Gas Cooker on the overall profitability of the company?

Explanation / Answer

Conventional Method :

Predetermined Overhead Rate = Total Overhead Cost / Number of Units Produced = $ ( 133,000 + 17,000) / ( 2,000 + 8,000) = $ 15 per unit.

For the month of January : Traditional Costing

For the month of January : Activity Based Costing

Per Unit Cost : Traditional Costing

Per Unit Cost : Activity Based Costing

The per unit cost changed because while a single cost pool and a single cost driver was being used for allocating manufacturing overhead in the conventional method, multiple cost pools, based on activities used, and multiple cost drivers have been used in ABC. The premise in ABC is that the products consume activities, and the activities in turn consume resources.

Activity based costing is recommended for Hickory Grill Company. Using conventional costing method,while the company was sacrificing profitability for the Gas Cooker on the one hand, it was sacrificing market share for the Charcoal Smoker on the other.

If Hickory prices its products at 25 % markup on cost ( coventional method) , then price of Gas Cooker = $ 73 x 125 % = $ 91.25.

But cost per unit under ABC is $ 94.10.

Therefore, loss per unit = $ 91.25 - $ 94.10 = $ 2.85.

Loss on selling 1,000 Gas Cooker at price based on conventional costing = $ 2.85 x 1,000 = $ 2,850.

The impact is a reduction in overall profitability by $ 2,850.

Gas Cooker Charcoal Smoker $ $ Direct Materials 72,000 128,000 Direct Labor 44,000 56,000 Manufacturing Overhead 30,000 120,000 Total Manufacturing Cost $ 146,000 $ 304,000
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