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DurableDurable Doors, Inc., produces two types of doors, interior and exterior.

ID: 2546398 • Letter: D

Question

DurableDurable

Doors, Inc., produces two types of doors, interior and exterior. The company's simple costing system has two direct cost categories (materials and labor) and one indirect cost pool. The simple costing system allocates indirect costs on the basis of machine-hours. Recently, the owners of

DurableDurable

Doors have been concerned about a decline in the market share for their interior doors, usually their biggest seller. Information related to

DurableDurable

Doors production for the most recent year follows:

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Interior

Exterior

Units sold

3,200

1,800

Selling price

$145

$245

Direct material cost per unit

$60

$70

Direct manufacturing labor cost per hour

$11

$11

Direct manufacturing labor-hours per unit

1.40

2.35

Production runs

35

75

Material moves

72

162

Machine setups

50

145

Machine-hours

5,500

4,500

Number of inspections

220

140

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The owners have heard of other companies in the industry that are now using anactivity-based costing system and are curious how an ABC system would affect their product costing decisions. After analyzing the indirect cost pool for

DurableDurable

Doors, the owners identify six activities as generating indirect costs: production scheduling, material handling, machinesetup, assembly, inspection, and marketing.

DurableDurable

Doors collected the following data related to the indirect cost activities:

Activity

Activity Cost

Activity Cost Driver

Production scheduling

$86,900

Production runs

Material handling

$41,184

Material moves

Machine setup

$25,350

Machine setups

Assembly

$70,000

Machine-hours

Inspection

$18,000

Number of inspections

Marketing costs were determined to be

2 %2%

of the sales revenue for each type of door.

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Requirement 1. Calculate the cost of an interior door and an exterior door under the existing simple costing system.

Before calculating the cost of an interior and exterior door, begin by calculating the overhead rate under the simple costing system. First select the formula, then enter the applicable amounts and calculate the rate. (Round your answer to the nearest cent. Abbreviations used: bgt. = budgeted, qty = quantity.)

Budgeted overhead rate

Bgt. total costs in indirect cost pool

/

Bgt. total qty of cost allocation base

=

Simple costing system

$259,534

/

10,000

=

$25.95

per machine-hour

Now calculate the cost of an interior door and an exterior door under the existing simple costing system. Start by calculating total costs and then calculate the cost per unit for each product. (Round interim calculations to the nearest cent and your final answers to the nearest whole dollar.)

Simple costing system

Interior

Direct materials cost

$192,000

Direct manufacturing labor cost

49,280

Indirect cost allocated

142,725

Total costs

$384,005

Exterior

$126,000

46,530

116,775

$289,305

Now calculate the cost per unit for each product under the simple costing system. (Round your answers to the nearest cent.)

Simple costing system

Interior

Exterior

Total cost per unit

$120.00

$160.73

Requirement 2. Calculate the cost of an interior door and an exterior door under an activity-based costing system.

Begin by calculating the ABC allocation rate for each activity. First select the formula, then enter the applicable amounts and calculate the rates. (Round your answers to the nearest cent. Abbreviations used: Bgt. = Budgeted, mach. = machine, mat. = material, prod. = production, sch. = scheduling, qty. = quantity.)

Bgt. cost of activity

/

Bgt. total qty. of cost allocation base

=

ABC allocation rate

Prod. sch.

$86,900

/

110

=

$790.00

per prod. run

Mat. handling

$41,184

/

234

=

$176.00

per mat. move

Mach. setup

$25,350

/

195

=

$130.00

per mach. setup

Assembly

$70,000

/

10,000

=

$7.00

per mach. hour

Inspection

$18,000

/

$360

=

$50.00

per inspection

Now calculate the cost of an interior door and an exterior door under an activity-based costing system. (Round interim calculations to the nearest cent and your final answers to the nearest whole dollar.)

ABC costing system

Interior Exterior

Direct materials cost

Direct manufacturing labor cost

Indirect costs allocated:

Production scheduling

Materials handling

Machine setup

Assembly

Inspection

Marketing

Total costs

Activity

Activity Cost

Activity Cost Driver

Production scheduling

$86,900

Production runs

Material handling

$41,184

Material moves

Machine setup

$25,350

Machine setups

Assembly

$70,000

Machine-hours

Inspection

$18,000

Number of inspections

Explanation / Answer

Now calculate the cost of an interior door and an exterior door under an activity-based costing system

Interior   Exterior Direct materials cost 192000 126000 Direct manufacturing labor cost 49280 46530 Indirect costs allocated: Production scheduling 27650 59250 Materials handling 12672 28512 Machine setup 6500 18850 Assembly 38500 31500 Inspection 11000 7000 Marketing 9280 8820 Total costs 346822 326462
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