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Part 2 Below is the Bill of Materials (BOM) and Master Production Schedule (MPS)

ID: 2490572 • Letter: P

Question

Part 2

Below is the Bill of Materials (BOM) and Master Production Schedule (MPS) for a chair. The number in the parenthesis indicates the quantity needed and the lead time is shown in weeks.

Week

1

2

3

4

5

6

7

8

Quantity Needed

0

0

0

45

65

75

90

85

Determine the timing of the Planned Receipts and Planned Order Releases for the chairs assuming Scheduled receipts of 25 units in week 2 and 40 units in week 4 and a Projected On-hand Inventory of 20 units. Assume a L4L lot sizing rule with a lead time period of 2 weeks.

Item: Chairs                                                                     Lot Size: L4L

Description:                                                                       Lead Time: 2 week

Week

1

2

3

4

5

6

7

8

Gross

Requirements

Scheduled

Receipts

Projected

Available Balance

Net

Requirements

Planned

Receipts

Planned Order

Releases

Week

1

2

3

4

5

6

7

8

Quantity Needed

0

0

0

45

65

75

90

85

Explanation / Answer

Item: Chairs                                                                                           Lot Size: L4L

Description:                                                                                           Lead Time: 2 Week

Week

1

2

3

4

5

6

7

8

Gross Requirements

45

65

75

90

85

Scheduled Receipts

25

40

Projected Available balance(20)

20

45

45

40

0

0

0

0

Net Requirements

Planned receipts

25

75

90

85

Planned Order releases

25

75

90

85

Item: Chairs                                                                                           Lot Size: L4L

Description:                                                                                           Lead Time: 2 Week

Week

1

2

3

4

5

6

7

8

Gross Requirements

45

65

75

90

85

Scheduled Receipts

25

40

Projected Available balance(20)

20

45

45

40

0

0

0

0

Net Requirements

Planned receipts

25

75

90

85

Planned Order releases

25

75

90

85

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