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\"I\'m not sure we should lay out $265,000 for that automated welding machine,\"

ID: 2484037 • Letter: #

Question

"I'm not sure we should lay out $265,000 for that automated welding machine," said Jim Alder, president of the Superior Equipment Company. "That's a lot of money, and it would cost us $78,000 for software and installation, and another $3,400 every month just to maintain the thing. In addition, the manufacturer admits that it would cost $41,000 more at the end of three years to replace worn-out parts." "I admit it's a lot of money," said Franci Rogers, the controller. "But you know the turnover problem we've had with the welding crew. This machine would replace six welders at a cost savings of $108,000 per year. And we would save another $6,900 per year in reduced material waste. When you figure that the automated welder would last for six years, I'm sure the return would be greater than our 19% required rate of return." "I'm still not convinced," countered Mr. Alder. "We can only get $14,000 scrap value out of our old welding equipment if we sell it now, and in six years the new machine will only be worth $24,000 for parts. But have your people work up the figures and we'll talk about them at the executive committee meeting tomorrow." Click here to view Exhibit 13B-1 and Exhibit 13B-2, to determine the appropriate discount factor(s) using tables. Required: 1. Compute the annual net cost savings promised by the automated welding machine.

Explanation / Answer

1.

Reduction on labor cost

$            108,000.00

Reduction on material waste

$                 6,900.00

Total

$            114,900.00

Less increased maintenance cost

$            (40,800.00)

Annual net cost savings

$              74,100.00

2.a

Now

1

2

3

4

5

6

Cost of machine

$          (265,000.00)

Software and installation

$            (78,000.00)

Salvage value of old equipment

$              14,000.00

Annual net cost savings

$        74,100.00

$       74,100.00

$     74,100.00

$     74,100.00

$   74,100.00

$      74,100.00

Replacement of parts

$ (41,000.00)

Salvage value of new machine

$      24,000.00

Total cash flow

$          (329,000.00)

$        74,100.00

$       74,100.00

$     33,100.00

$     74,100.00

$   74,100.00

$      98,100.00

Discount factor (19%)

$                         1.00

$                   0.84

$                  0.71

$               0.59

$               0.50

$              0.42

$                 0.35

Present value

$          (329,000.00)

$        62,268.91

$       52,326.81

$     19,642.06

$     36,951.35

$   31,051.56

$      34,545.16

Net present value

$            (92,214.14)

b. As there is negative value of NPV ,automatic welding machine is not recommended.

Answer: No

Reduction on labor cost

$            108,000.00

Reduction on material waste

$                 6,900.00

Total

$            114,900.00

Less increased maintenance cost

$            (40,800.00)

Annual net cost savings

$              74,100.00