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12 That old equipment for producing subassemblies is worn out\" said Paul Taylor

ID: 2468593 • Letter: 1

Question

12 That old equipment for producing subassemblies is worn out" said Paul Taylor, president of Timkin Company. "We need to make a decision quickly. The company is trying to decide whether it should rent new equipment and continue to make its subassemblies internally, or whether it should discontinue production of its subassemblies and purchase them from an outside supplier. The aiternatives follow Alternative1: Rent new equipment for producing the subassemblies for $60,000 per year Aternative 2 Purchase subassemblies from an outside supplier for $8 each Timkin Company's current costs per unit of producing the subassemblies internally (with the old equipment) are given below. These costs are based on a current activity level of 30,000 subassemblies per year Direct materials Direct labor Variable overhead Fixed overhead ($1.00 supervision, $1.30 depreciation, and $4 general company overhead) S 1.27 6.00 0.40 6.30 Total cost per unit $13.97 The new equipment would be more efficient and, according to the manufacturer, would reduce direct labor costs and variable overhead costs by 30%. Supervision cost ($30,000 per year) and direct materials cost per unit would not be affected by the new equipment. The new equipment's capacity would be 60,000 subassemblies per year The total general company overhead would be unaffected by this decision. Required: 1. The president is unsure what the company should do and would like an analysis showing the unit costs and total costs for each of the two alternatives given above. Assume that 30,000 subassemblies are needed each year

Explanation / Answer

Answer 1. a. Calculation of Relevant Cost of Subassembly manufactured internally (30000 Subassemblies) Variable Overhead Direct Material -30000 Units X $1.27             38,100 Direct Labor -30000 Units X ($6 X 70%)           126,000 Variable Overhead - 30000 Units X ($0.40 X 70%)               8,400          172,500 Fixed Overhead Supervision Charges             30,000 General Co. Overhead           120,000 Annual Rent             60,000          210,000 Total Relevant Cost (30000 Subassemblies)          382,500 Answer 1. b. Total Relevant Cost (30000 Subassemblies)          382,500 Per Unit cost of Subassembly   ($382500 / 30,000 Units)              12.75 Answer 1. c. Purchase from the Outside Supplier Since cost of purchase is $8 per unit, which is lower than relevant cost of Manufacturing per Unit $12.75. Answer 2. a-1. Calculation of Relevant Cost of Subassembly manufactured internally (40000 Subassemblies) Variable Overhead Direct Material -40000 Units X $1.27             50,800 Direct Labor -40000 Units X ($6 X 70%)           168,000 Variable Overhead - 40000 Units X ($0.40 X 70%)             11,200          230,000 Fixed Overhead Supervision Charges             30,000 General Co. Overhead           120,000 Annual Rent             60,000          210,000 Total Relevant Cost (40000 Subassemblies)          440,000 Answer 2. a-2. Total Relevant Cost (40000 Subassemblies)          440,000 Per Unit cost of Subassembly   ($440,000 / 40,000 Units)              11.00 Answer 2. a-3. Purchase from the Outside Supplier Since cost of purchase is $8 per unit, which is lower than relevant cost of Manufacturing per Unit $11.00. Answer 2. b-1. Calculation of Relevant Cost of Subassembly manufactured internally (50000 Subassemblies) Variable Overhead Direct Material -50000 Units X $1.27             63,500 Direct Labor -50000 Units X ($6 X 70%)           210,000 Variable Overhead - 50000 Units X ($0.40 X 70%)             14,000          287,500 Fixed Overhead Supervision Charges             30,000 General Co. Overhead           120,000 Annual Rent             60,000          210,000 Total Relevant Cost (50000 Subassemblies)          497,500 Answer 2. a-2. Total Relevant Cost (50000 Subassemblies)          497,500 Per Unit cost of Subassembly   ($497,500 / 50,000 Units)                 9.95 Answer 2. a-3. Purchase from the Outside Supplier Since cost of purchase is $8 per unit, which is lower than relevant cost of Manufacturing per Unit $9.95.