Homework Assignment Q1: What is a plant Layout? 02 : What is a facility design?
ID: 2073844 • Letter: H
Question
Homework Assignment Q1: What is a plant Layout? 02 : What is a facility design? Q3:what is material handling? Q4 Explain how the cost reduction formula is used in the manufacturing design process? Q5: Material handling accounts for what percent of injuries and what percent of operating costs? Q13: what are lean manufacturing and lean thinking? Q14: Define Muda, Kaizen, Kanban, and andon Q15: Define simulation and explain why you think a simulation can be an important tool in facilities design Q:19 on the average, a facility undergoes some "layout design change " once every 18 months. What would necessitate such changes?Explanation / Answer
Q1 Ans: Plant layout is a “technique of locating different machines and plant services within the factory so that the greatest possible output of high quality at the lowest possible total cost can be available”.
Q2 Ans: An effective facility layout ensures that there is a smooth and steady flow of production material, equipment and manpower at minimum cost. Facility layout looks at physical allocation of space for economic activity in the plan
Q3 Ans: To establish and maintain good relations with customers, to ensure maximum utilization of materials.
Q4 Ans: Main costs involved in designing & operating a material handling system are: 1. Equipment Cost 2. Operating Cost 3. Unit Purchase Cost 4. Cost due to packaging & damaged material
Q13 Ans: Lean manufacturing involves never ending efforts to eliminate or reduce 'muda' (Japanese for waste or any activity that consumes resources without adding value) in design, manufacturing, distribution, and customer service processes Lean thinking is a business methodology that aims to provide a new way to think about how to organize human activities to deliver more benefits to society and value to individuals while eliminating waste.
Q14 Ans: Kaizen, also known as continuous improvement, is a long-term approach to work that systematically seeks to achieve small, incremental changes in processes in order to improve efficiency and quality.
Kanban is a Japanese word that means "visual card". At Toyota, Kanban is the term used for the visual & physical signaling system that ties together the whole Lean Production system.
Q15 Ans:Simulation is the imitation of the operation of a real-world process or system over time. The act of simulating something first requires that a model be developed; this model represents the key characteristics, behaviors and functions of the selected physical or abstract system or process.
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