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The two most important parameters for controlling tool wear and tool cutting per

ID: 1717530 • Letter: T

Question

The two most important parameters for controlling tool wear and tool cutting performance for a particular material are cutting and cutting Describe the following types of milling operations: Profile milling Face milling What characteristic with regard to end teeth is present in a center-type end mill tool? List three kinds of machining operations center-type end mills can perform that regular end mills cannot. Dcscribe three advantages and three disadvantages of using carbide insert milling tools. What are three advantages of using titanium-nitride-coated tools?

Explanation / Answer

Solution 3.6

Answers are:- Speed and Feed

Solution 3.7

a). Profile Milling

=> For complex profiles, cut by side of tool

b). Face Milling

=> For achieving finished surface, cut by tool bottom

Solution 3.8

>> The characteristic in center type end mill tool with regard to end teeth present is:

          They are flat bottomed cutters, but also include rounded cutters (referred to as ball nosed) and radiused cutters (referred to as bull nose, or torus).

Solution 3.9

>> Advantages of Carbide Insert Milling Tools:

1). High Abrasion Resistance

2). More Precise, i.e. good dimensional accuracy

3). Long Life

>> Disadvantages of Carbide Insert Milling Tools:

1). High Cost

2). Manufacturing these is very difficult

Solution (3.10)

>> Advantages of using Titanium Nitride Coating Tools.

1). Excellent Wear Resistance

2). Thermal Stability

3). Low coefficient of friction ( reduces Built up edge).